UBP-100 lifting drilling rig on the KrAZ chassis
Specifications: TU 3661-025-96632822-2009
The installation consists of the following main units: mounting and transport base, power take-off box, winch and rotor drive transmission, cargo winch, inclined telescopic two-section mast, hydraulic system, pneumatic system, electrical system, as well as control system.
According to the combination of characteristics and completeness, the installation of UBP - 100 fully complies with the requirements of clauses 4.5.1, 4.5.2, 4.5.3 of the “Safety Rules in the Oil and Gas Industry” PB 08-624-03 of 05.06.2003.
The unit allows the following operations:
- movement on roads of all categories;
- assembly and disassembly of the unit at the well;
- installation and dismantling of downhole equipment;
- hoisting operations with sucker rods, tubing and drill pipe;
- mechanized screwing and unscrewing of tubing string and drill pipes;
- setting up cement bridges in wells through the derrick manifold;
- drilling sand plugs and cement bridges with a rotor or downhole motor;
- fishing and other types of work to eliminate accidents;
- drilling with a rotor or a downhole motor;
- kickoff and drilling of second wellbores;
- flushing wells through the tower manifold;
- well development after completion of drilling operations
Specifications:
Main technical characteristics of the drilling rig UBP-100 on the KrAZ chassis | ||
Name of parameter of characteristic | Characteristic Value | |
Mounting base | KrAZ-63221 | |
Wheel formula | 6x6 | |
Payload kN (tf) - rated | 1000 (100) | |
Depth of current repair (tubing 14kg / m) m | 5000 | |
Conditional drilling depth (column 24 kg / m) m | 2500 | |
Maximum speed km / h | fifty | |
The total mass of the lifting installation in transport position, kg | 28,400 | |
Overall dimensions of the unit in transport position, m | Length | 13.6 |
Width | 2,52 | |
Height | 4.2 | |
Winch | ||
Type of | Two-speed, single-drum, with pneumatic disc couplings and two-pulley belt brake. | |
Draft pull on the drum, kN (tf) | 170 (17) | |
Winch Speed Number | 2 | |
Hook block lifting speed, m / s | 0.015 ... 1.5 | |
The diameter of the main drum, mm | 450 | |
The length of the main drum, mm | 750 | |
Diameter of brake discs of the main drum, mm | 1000 | |
Width of brake washers of the main drum, mm | 230 | |
Mast | ||
Type of | Two-section telescopic, inclined with open front face, remote and manual mast lifting system. | |
Mast height from the ground to the crown block axis, m | 22.5 (option with an extended mast on the semi-trailer is possible) | |
Useful height of the hook block from the ground, m | eighteen | |
The angle of the mast, deg. | four | |
The mast is lifted by two hydraulic cylinders. | ||
Tackle system | ||
Type of | With the mechanism of fastening and bypass of the fixed end of the rope. | |
Tooling system | 5 × 4 | |
The diameter of the rope according to GOST 16853-88 mm. | 25.5 | |
Number of crown block pulleys | 5 | |
Hook block | four-axle, uniaxial | |
The largest load, kN (tf) | 1000 (100) | |
Number of hook block pulleys | four | |
Outriggers | ||
Front, stroke, mm. | 500 | |
Back, working stroke, mm. | 500 | |
Outrigger Support | ||
The area of each support, sqm. | 0.5 | |
Rear base plate type | collapsible | |
Hydraulic breaker | ||
Type of | With rollers preventing the cable from touching the mast structure with machine keys | |
Maximum effort on a stock, kN (hardware) | 50 (5) | |
Stroke, mm | 950 | |
Hydraulic Auxiliary Winch | ||
Hydraulic auxiliary winch, pcs. | one | |
Drive unit | hydraulic motor | |
Diameter of rope, mm | 13.5 | |
Maximum permissible load, kN (tf). | 29.5 (3) | |
Winding speed, m / s | 0.3 | |
The hydraulic system is working | ||
Pump type | Axial piston pump model 310.2.112 | |
Quantity | 2 | |
Maximum pressure in the hydraulic system, MPa (kgf / cm²) | 16.0 (160) | |
Maximum flow, m3 / s (l / min) | 0.38 (380) | |
Pneumatic system | ||
Type of | Powered by chassis compressor | |
Nominal pressure, MPa (kgf / cm²) | At least 0.68 (7) | |
Explosion-proof working and emergency lighting | ||
Main | From a 220V field network | |
Emergency | From the 24V chassis electrical system | |
Rotor drive | ||
Hydraulic | With quick-detachable joints for hydraulic rotor, hydraulic key, hydraulic spider | |
Mechanical | From a cardan transmission from a transmission shaft of a winch to include a clutch. | |
Work platform at the request of the customer | ||
Type of | Not power, lightweight, telescopic with variable installation height in combination with stairs, fences and shelter | |
Set height from ground level (adjustable), mm | 500 ... 2500 | |
Dimensions in working position, mm | 3000 × 4000 | |
Weight indicator with sensor | ||
Mark | IVE-50 (DEL-140) | |
Devices for installing the unit in a horizontal position | ||
Type of | liquid roll gauge | |
Full Set Life | ||
years | 9 |
Contents of delivery:
Name | Qty |
Lift unit including: | one |
- rotor hydraulic drive, pcs. | one |
- manifold (riser with drill sleeve), pcs. | one |
- VAST charger, pcs. | one |
- auxiliary hydraulic winch, pcs. | one |
- hydraulic breaker, pcs. | one |
- base plate, pcs | one |
- outrigger supports, pcs. | four |
- suspension of a hydraulic actuator key, pcs. | one |
- cable roller suspension ESP, pcs. | one |
- suspension of machine keys, pcs. | 2 |
set of slings (2 pcs.), set | one |
Spare parts, including | one |
- pads, pcs | 2 |
- a set of rubber goods (manifold, hydraulic cylinders, outriggers, hydraulic jacks, gearbox seals, power take-offs, winches), pcs. | one |
- a set of replacement parts for friction clutches and swivels, pcs. | one |
- set of hoses, pcs. (ADDITION OPTION) | one |
- set of filter elements, pcs. | one |
- a set of tools, accessories and spare parts for the transport base, pcs. | one |
- a set of tools for the unit. | one |
- funnel, pcs. | one |
- oiler, pcs. | one |
- first aid kit | one |
- fire extinguisher, pcs. | one |
- warning triangle, pcs. | one |
set of documentation, including: | one |
- self-propelled vehicle passport (PSM), pcs. | one |
- operation manual for the transport base, pcs. | one |
- operating manual for the engine of the transport base, pcs. | one |
- a set of passports for elements of hydro-, pneumo-, electrical equipment, pcs. | one |
- unit operation manual, pcs. | one |
- unit passport, pcs. | one |
- shipping and picking sheet, pcs. | one |
- passport to the unit tower, pcs. | one |
- passport for the traveling block (hook block) of the unit, pcs. | one |
- passport for a set of slings, pcs. | one |
- passport on the hook, pcs. | one |
- passport for the manifold, pcs. | one |
- passport for the winch, pcs. | one |
- passport for auxiliary winch | one |
- passport for hydraulic jack, pcs. | 2 |
- passport for hydraulic splitter, pcs | 2 |
- a set of passports for brake rims, pcs. | one |
- a set of certificates for used ropes, pcs. | one |
- certificate of conformity (copy), pcs. | one |
manufacturer's warranty
The UBP-100 installation complies with the requirements: Federal norms and rules in the field of industrial safety "Safety rules in the oil and gas industry" dated March 12, 2013 No. 101, the requirements of GOST 12.2.003 "Industrial equipment. General safety requirements ”, GOST 12.2.088-83“ Ground equipment for development and repair of wells ”
The warranty period of operation of the unit is 12 months from the date of commissioning, but not more than 18 months from the date of manufacture.
The service life of the unit is 9 years.
